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The Mini-Tinker is a version of the Tinker Tool and Cutter Grinding Jig whose plans are sold by Guy Lautard. Plans and information for a very similar jig, the Raymac, appeared in Model Engineers Workshop serialized 9/2001 to 2/2002; this unit may be somewhat more capable than the Tinker. Lautard.Com - THE TINKER TOOL AND CUTTER GRINDING JIG. THE TINKER TOOL AND CUTTER GRINDING JIG. The TINKER is a simple, practical, and compact T&C Grinding Jig that will sharpen end mills, side and face milling cutters, slitting saws, twist drills, reamers- in fact, just about any cutter you'd find in a small machine shop, a. The Tinker Tool And Cutter Grinding. The tinker tool and cutter grinding jig the tinker is a simple practical and compact tc grinding jig that will sharpen end mills side and face milling cutters slitting saws twist drills reamers in fact just about any cutter youd find in a small machine shop a.
Homemade Drill Bit Sharpener. Push the bit forward until it touches the stationary grinding wheel. The Tinker Tool and Cutter Grinding Jig. Universal Tool Cutter Grinder HSS and Carbide Cutter Grinding Tool Note: and knife grinder can only grind the front plane of the tool, cannot grind the bit, and can grind bits. See below Grinding Dia. Grinding Spindle 5200 r.
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The Mini-Tinker is a version of the Tinker Tool and Cutter Grinding Jig whose plans are sold by Guy Lautard. Plans and information for a very similar jig, the Raymac, appeared in Model Engineers Workshop serialized 9/2001 to 2/2002; this unit may be somewhat more capable than the Tinker. The jig holds the tool to be sharpened and allows applying it to a bench grinder wheel in a precise way. After studying the plans I decided to make a Mini-Tinker instead of the standard Tinker but scaled up the size of some parts to eventually allow sharpening cutters of 1/2 inch or more. Initially, I made the normal Mini-Tinker tool holder which is limited to cutters with shanks of 3/8 inch or less but I have the material for a larger tool holder block to be built after trial of the regular size block. Here is the back side. (Eventually I decided the Mini-Tinker wasn't for me and built a Brooks-Stent which has worked out well.)
The Tinker is simpler than other cutter grinders (like the Stent and Quorn) and the Mini-Tinker is a further simplification of the underlying Tinker design. The difference is that the Mini-Tinker does not allow complete freedom in selecting the relief angles used in sharpening the teeth of end mills -- standard angles of 7 and 15 degrees are built in. The plans indicate these are the default angles used in most end mills so this suits my needs and makes it simpler and less error prone (for us absent minded types) than a jig where each of the angles must be selected and set each time a cutter is sharpened. Likewise, the slight angle where the outside of end mill blades are lower than the inside is fixed. This intelligence about how an end mill should be sharpened is built in via the wide slots milled into the tool holder block (the upper block in the picture); this block is rotated to select the appropriate slot for the part of the end mill being sharpened. Not all grinding angles are fixed so there is a setting gauge for the side (flute) relief angles plus an adjustment to set the centermost point to grind. I've only sharpened one end mill so far but this cutter, which was in poor shape, now seems to work fine. Lautard suggests MT2 collets to hold tools within a toolholder made from large drill rod; I expect to make multiple toolholders from drill rod instead because it is simpler and cheaper, mainly because I use only a few shank diameters.
Construction was not particularly difficult, possibly because I used a different (simpler) method to avoid the boring operations suggested in the plans to ensure alignment of the journals and bearings. The base is the first section constructed. The large holes are then fitted with plastic bearings: teflon, nylon, or delrin will do. The pivot shaft is 1/2' drill rod and the holes in the base are 5/8. The base sides were rectangular pieces initially so I marked out the position of the holes to be drilled on one side piece. I drilled the holes in the base sides for the cross piece and tapped the holes in one side, drilled clearance holes for these two in the other side and then used 10-32 bolts to hold the side pieces together. The other holes were then drilled and the large holes were bored to size on the mill. The edges of the sides were also fly-cut while bolted together, thus ensuring they were identical; although this wasn't really necessary it was easy to do once they were bolted together.
The base was carefully spotted to the sides, d/t 10-32 for bolting the sides to the bottom. Delrin bearings were turned with a slight taper in the outside so they would just start into the large holes bored in the base sides. The center of these bearings was bored to 0.488. The bearings were installed with a rubber mallet -- no epoxy or Loctite was necessary. One side was bolted to the base. The shank of a 1/2' reamer was put through and the other side of the base was installed with the reamer trapped between the sides; the cross piece was also installed. Masking tape was wrapped around the shank of the reamer where it touched the bearing to ensure it was centered and the opposing bearing was hand reamed, which allowed the reamer to be extracted from the base. The reamer was turned around and run through the bearing by turning it backward (not allowed in a metal bearing but the plastic bearing didn't hurt my reamer) and then the second bearing was reamed in the same manner. This simple scheme resulted in good alignment of the bearings with no need for line boring. The base sides were not removed after completion of reaming lest the bearing alignment be disturbed. The bearings were tighter than desired so the reamer was run through a couple times.
The tool holder block was done differently than the plans called for, instead adapting the method used for aligning the base bearings. The block was drilled from both ends on the mill/drill and the hole was enlarged by drilling and then a 1/2' end mill was run in -- the end mill corrected any meandering by the drill. This hole was bored to 0.520 and then the ends were bored to 0.625 for 1/2 inch using a boring head in the mill. A delrin bearing was installed in one end; a short section of the bearing material was bored to fit the reamer shank and used to maintain alignment of the reamer while reaming this bearing. The second bearing was then installed and masking tape was placed on the reamer shank (as in aligning the base bearings) to ream the second bearing. The 1/2' tool holder (made from drill rod) was tried and the reamer was run through the delrin bearings several times to obtain a low friction but shake free fit.
Additions
The first item I added to the Tinker tooling is a holder for the diamond used to true the wheel (shown at lower right in the picture). As usual this was made from mystery metal in my junk box; a 1/2' piece (which had a 1/4' spigot already) was cross drilled and then a 3/8 end mill was run through followed by a reamer. A set screw in the end retains the diamond holder's 3/8 shank. The Tinker's controls allow nice fine adjustment for truing the wheel -- the 90 degree fitting allows truing the wheel's face and inserting the diamond holder alone allows truing the side of the wheel. I sharpen drills on the side of the wheel using a Pit Bull sharpener but hadn't had a way of cleaning and truing it previously. The amount of material removed from the wheel was small, under 5 thousandths, but it produced noticable dust in the process; next time I'll cover the Tinker with damp paper towels to minimize cleaning effort. In addition, I think a rubber shield could be added to help protect the Tinker from abrasive dust so that's on my long (and growing) to-do list.
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December 2020
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